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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
Unified Coarse/Fine diameters and tap drill sizes (U.S. units) Unified Coarse/Fine tap drill sizes (U.S. units) Imperial Metric fastening size conversion charts; International Thread Standards; Conversion chart Whitworth/BSF/AF and metric Archived 2 May 2010 at the Wayback Machine; Spanner Jaw Sizes Additional information and spanner jaw size ...
Metric drill set, 1.0–6.0 mm by 0.1 mm, jobber length. The case that holds them in an indexed order (by size), via a graduated series of holes, is called a drill index. Metric drill bit sizes define the diameter of the bit in terms of standard metric lengths. Standards organizations define sets of sizes that are conventionally manufactured ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
The drill will grasp the upper end of a bit called the shank in the chuck. Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section.
Thus a tap designated with an H limit of 3, denoted H3, would have a pitch diameter 0.0005 × 3 = 0.0015 inch larger than base pitch diameter and would thus result in cutting an internal thread with a looser fit than say an H2 tap. Metric uses D or DU limits which is the same system as imperial, but uses D or DU designators for over and ...
The thread form follows the British Standard Whitworth standard: Symmetrical V-thread in which the angle between the flanks is 55° (measured in an axial plane) One-sixth of this sharp V is truncated at the top and the bottom; The threads are rounded equally at crests and roots by circular arcs ending tangentially with the flanks where r ≈ 0 ...
Blue lines are standard metric drill sizes used for metric taps of the size indicated in the Tap Size column. The clearance sizes need to be left as drill nomenclature (3/64, 6.5 mm, #37) rather than converting to decimal dimensions since having that dimension you have to chase down the table to find the actual drill that it represents.