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Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
Blanking is the operation of cutting flat shapes from sheet metal. The outer area of metal remaining after a blanking operation is generally discarded as waste. Size of blank or product is the size of the die & clearance is given on punch. It is a metal cutting operation. In blanking, metal obtained after cutting is not a scrap if it is usable.
Metal fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added [ 1 ] process involving the creation of machines, parts, and structures from various raw materials.
This makes metal cutting somewhat different (in its mechanics) from slicing softer materials with a blade. The milling process removes material by performing many separate, small cuts. This is accomplished by using a cutter with many teeth, spinning the cutter at high speed, or advancing the material through the cutter slowly; most often it is ...
CNC operator: the person who feeds stock to the machine, changes cutting inserts, checks quality, cleans and lubricates the machine, etc. Tool and die maker and related machining occupations: Moldmaker; Patternmaker; Modelmaker
Large versions can cut sheet metal up to 12 gauge. [5] An alternative to the hand tools are hydraulically powered tools attached to heavy machinery. They are usually used to cut materials that are too bulky to be transported to a cutting facility, too big or dangerous for the hand tools and are stored at remote locations (e.g. mines, forests). [6]
The Concrete Reinforcing Steel Institute (CRSI) has developed standard symbols, graphics, and formats for shop drawings and cut sheets that generally are used by reinforcing steel fabricators. [5] Each fabricator, has particular style for shop drawings and cut sheets, depending on the drafts people and Computer-aided design systems.