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Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
For example, heat may damage the quality of heat treated alloys, and laser cutting is less suitable for highly reflective materials such as aluminum. [2] Laser cutting sheet metal produces flat parts and etches and engraves parts from complex or simple designs. It is used over other cutting options for its quick process and customizable ...
This makes metal cutting somewhat different (in its mechanics) from slicing softer materials with a blade. The milling process removes material by performing many separate, small cuts. This is accomplished by using a cutter with many teeth, spinning the cutter at high speed, or advancing the material through the cutter slowly; most often it is ...
For example, a workpiece may require a specific outside diameter. A lathe is a machine tool that can create that diameter by rotating a metal workpiece so that a cutting tool can cut metal away, creating a smooth, round surface matching the required diameter and surface finish. A drill can remove the metal in the shape of a cylindrical hole.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools).They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
It is the heat that continues the cutting process. The cutting torch only heats the metal to start the process; further heat is provided by the burning metal. The melting point of the iron oxide is around half that of the metal being cut. As the metal burns, it immediately turns to liquid iron oxide and flows away from the cutting zone.
A thermal lance, thermic lance, oxygen lance, or burning bar is a tool that heats and melts steel in the presence of pressurized oxygen to create very high temperatures for cutting. It consists of a long steel tube packed with alloy steel rods, which serve as fuel; these are sometimes mixed with aluminum rods to increase the heat output.
Shielded metal arc cutting cuts the metal by melting it with the intense heat of the arc, without burning it with oxygen, which works better for carbon steel plate less than 6mm thick and for non-ferrous and corrosion resistant metals of any thickness. [1]: Ch. 1 Underwater shielded metal arc cutting is a simple process.