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Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
The flux powder is supplied by the hopper on the left hand side, then follow three filler wire guns and finally a vacuum cleaner. A submerged arc welder used for training Close-up view of the control panel A schematic of submerged arc welding Pieces of slag from submerged arc welding exhibiting glassy surface due to silica (SiO 2).
It is also popular for automated welding, where robots handle the workpieces and the welding gun to accelerate manufacturing. [5] GMAW can be difficult to perform well outdoors, since drafts can dissipate the shielding gas and allow contaminants into the weld; [6] flux cored arc welding is better suited for outdoor use such as in construction.
Plasma Arc Welding: 15: PAW Nonconsumable electrode, constricted arc Tubing, instrumentation Shielded Metal Arc Welding [5] 111: SMAW Consumable electrode covered in flux, can weld any metal as long as they have the right electrode Construction, outdoors, maintenance Submerged Arc Welding: 121: SAW Automatic, arc submerged in granular flux
As welding progresses and the electrode melts, the welder must periodically stop welding to remove the remaining electrode stub and insert a new electrode into the electrode holder. This activity, combined with chipping away the slag, reduces the amount of time that the welder can spend laying the weld, making SMAW one of the least efficient ...
GTAW weld area. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other.
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Many welder types have been designed, differing in construction, working space volume, workpiece manipulators, and beam power. Electron-beam generators (electron guns) designed for welding applications can supply beams with power ranging from a few watts up to some one hundred kilowatts.