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To obtain functional joints, the inside of the fitting and the outside of the copper pipe are cleaned using steel wool or cleaning tape, flux paste is applied, the pipe is inserted into the fitting and heat is applied from a portable butane torch or propane torch until a ring of solder shows at the edges of the fitting. To obtain a durable ...
Copper to lead joints may be made by wiping the lead onto the copper pipe, as for a lead-lead joint. However the Pb 80 Sn 20 solder used for wiping is poorly wetting onto copper, and so that must be tinned first, using a more tin-rich solder and an active flux.
Of the three methods of connecting copper tubing, solder connections require the most skill, but soldering copper is a very reliable process, provided some basic conditions are met: The tubing and fittings must be cleaned to bare metal with no tarnish; Any pressure which is formed by heating of the tubing must have an outlet
Rosin used as flux for soldering A flux pen used for electronics rework Multicore solder containing flux Wire freshly coated with solder, held above molten rosin flux. In metallurgy, a flux is a chemical reducing agent, flowing agent, or purifying agent. Fluxes may have more than one function at a time.
Solder fittings are smooth and easily slip onto the end of a tubing section. The joint is then heated using a torch, and the solder is melted into the connection. When the solder cools, it forms a very strong bond that can last for decades. Solder-connected rigid copper is the most popular choice for water supply lines in modern buildings.
The welding of metals differs from soldering and brazing in that the joint is made without adding a lower-melting-point material (e.g. solder); instead, the pipe or tubing material is partially melted, and the fitting and piping are directly fused. This generally requires piping and fitting to be the same (or compatible) material.
The paste manufacturer will suggest a suitable reflow temperature profile to suit their individual paste. The main requirement is a gentle rise in temperature to prevent explosive expansion (which can cause "solder balling"), yet activate the flux. Thereafter, the solder melts. The time in this area is known as Time Above Liquidus. A reasonably ...
The flux mixes with the oxides that form and lowers the melting temperature and the viscosity of the oxides. This enables the oxides to flow out of the joint when the two pieces are beaten together. A simple flux can be made from borax, sometimes with the addition of powdered iron-filings. [31] The oldest flux used for forge welding was fine ...