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Example: A given Work Center is scheduled to run for an 8-hour (480-minute) shift with a 30-minute scheduled break. Operating Time = 450 Min Scheduled – 60 Min Unscheduled Downtime = 390 Minutes The Standard Rate for the part being produced is 40 Units/Hour or 1.5 Minutes/Unit The Work Center produces 242 Total Units during the shift.
Looked at simply, there are two methods to calculate the utilization rate. The first method calculates the number of billable hours divided by the number of hours recorded in a particular time period. For example, if 40 hours of time is recorded in a week but only 30 hours of that was billable, the utilization rate would then be 30 / 40 = 75%.
Common activity bases used in the calculation include direct labor costs, direct labor hours, or machine hours. This is related to an activity rate which is a similar calculation used in activity-based costing. A pre-determined overhead rate is normally the term when using a single, plant-wide base to calculate and apply overhead.
For example: if an operator is assigned to run a CNC machine tool for seven hours, but they only have four hours' worth of continuous uninterrupted output of workpieces—their MOE rating is 57% (4 divided by 7) for this seven-hour period of time. There is a similar lean manufacturing KPI called overall equipment effectiveness (OEE). The major ...
If the business uses a room, a sewing machine, and 8 hours of a laborer's time with 6 yards of cloth to make a shirt, then the cost of labor and cloth increases if two shirts are produced, and those are the variable costs. The facility and equipment are fixed costs, incurred regardless of whether even one shirt is made.
For example, a common specification for PATA and SATA drives may be an MTBF of 300,000 hours, giving an approximate theoretical 2.92% annualized failure rate i.e. a 2.92% chance that a given drive will fail during a year of use. The AFR for a drive is derived from time-to-fail data from a reliability-demonstration test (RDT). [3]
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SFM is a combination of diameter and the velocity of the material measured in feet-per-minute as the spindle of a milling machine or lathe. 1 SFM equals 0.00508 surface meter per second (meter per second, or m/s, is the SI unit of speed). The faster the spindle turns, and/or the larger the diameter, the higher the SFM.