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For long straight cuts on sheet metal or for light cut-off work, a standard circular saw is used with a 7 + 1 ⁄ 4-inch cutting wheel. These cutting discs are made just like the smaller wheels of an angle grinder, with resin bonded abrasive material, or are of metal with a diamond-coated edge. A cutoff saw is used for cutting larger items ...
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
Various examples of metal swarf, including a block of compressed swarf. Broken up chips are preferred over stringy drill chips. [1]Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes.
Steel cut-off saw for workshop use Cutting heavy steel cable with a Husqvarna freehand saw US Navy diver preparing to use an abrasive saw for underwater salvage. An abrasive saw, also known as a cut-off saw or chop saw, is a circular saw (a kind of power tool) which is typically used to cut hard materials, such as metals, tile, and concrete.
There are four types of materials available: O-1 tool steel, A-2 tool steel, A-6 tool steel, and 1018 steel (low-carbon or low-carb steel). Lengths are either 18 or 36 in (457 or 914 mm) long, various widths up to 16 in (406 mm) are available, and thicknesses range from 1 ⁄ 64 to 2.875 in (0.40 to 73.03 mm).
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