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Fly ash bricks. Fly ash brick (FAB) is a building material, specifically masonry units, containing class C or class F fly ash and water. Compressed at 28 MPa (272 atm) and cured for 24 hours in a 66 °C steam bath, then toughened with an air entrainment agent, the bricks can last for more than 100 freeze-thaw cycles.
Pozzolanic materials to add to the mix may be, e.g., pozzolan, silica fume, fly ash, or metakaolin. [27] These react preferentially with the cement alkalis without formation of an expansive pressure, because siliceous minerals in fine particles convert to alkali silicate and then to calcium silicate without formation of semipermeable reaction rims.
A version known as fly ash bricks, manufactured using fly ash, lime, and gypsum (known as the FaL-G process) are common in South Asia. Calcium-silicate bricks are also manufactured in Canada and the United States, and meet the criteria set forth in ASTM C73 – 10 Standard Specification for Calcium Silicate Brick (Sand-Lime Brick).
Common binding agents include asphalt emulsion, fly ash, hydrated lime, Portland cement, and calcium chloride. [ 34 ] [ 37 ] Virgin aggregate, RAP, or crushed Portland cement may also be added to improve the gradation and mechanical properties of the mix. [ 37 ]
In many (but not all) cases requires heat curing at 60-80°C; not manufactured separately as a cement, but rather produced directly as a fly-ash based concrete. NaOH + fly ash: partially-reacted fly ash particles embedded in an alumino-silicate gel with Si:Al= 1 to 2, zeolitic type (chabazite-Na and sodalite) structures. slag/fly ash-based ...
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