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A control loop is the fundamental building block of control systems in general and industrial control systems in particular. It consists of the process sensor, the controller function, and the final control element (FCE) which controls the process necessary to automatically adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP).
Note that a 4-wire instrument has a power-supply input separate from the current loop. Panel mount displays and chart recorders are commonly termed "indicator devices" or "process monitors". Several passive indicator devices may be connected in series, but a loop must have only one transmitter device and only one power source (active device).
There are several methods for tuning a PID loop. The most effective methods generally involve developing some form of process model and then choosing P, I, and D based on the dynamic model parameters. Manual tuning methods can be relatively time-consuming, particularly for systems with long loop times.
Neither open loop control nor teleoperator systems require the sophistication of a mathematical model of the physical system or plant being controlled. Control based on operator input without integral processing and interpretation through a mathematical model of the system is a teleoperator system and is not considered feedforward control. [7] [8]
Its name comes from the information path in the system: process inputs (e.g., voltage applied to an electric motor) have an effect on the process outputs (e.g., speed or torque of the motor), which is measured with sensors and processed by the controller; the result (the control signal) is "fed back" as input to the process, closing the loop.
Closed-loop controllers have the following advantages over open-loop controllers: disturbance rejection (such as hills in a cruise control) guaranteed performance even with model uncertainties, when the model structure does not match perfectly the real process and the model parameters are not exact; unstable processes can be stabilized
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Instrumentation comprises sensor elements, signal transmitters, controllers, indicators and alarms, actuated valves, logic circuits and operator interfaces. An outline of key instrumentation is shown on Process Flow Diagrams (PFD) which indicate the principal equipment and the flow of fluids in the plant.