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Sheet metal screws (sometimes called "sheet-metal self-tappers", P–K or PK screws from the brand name Parker Kalon, the company which pioneered [7] the manufacture of, but did not invent, these screws) are a type of screw which can form a thread in thin sheet metal. Pan-head self-tapping screws are common in metal cases for electrical ...
Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its ...
self-drilling screw Tek screw: Similar to a sheet metal screw, but it has a drill-shaped point to cut through the substrate to eliminate the need for drilling a pilot hole. Designed for use in soft steel or other metals. The points are numbered from 1 through 5; the larger the number, the thicker metal it can go through without a pilot hole.
A typical lag screw can range in diameter from 4 to 20 mm or #10 to 1.25 in (4.83 to 31.75 mm), and lengths from 16 to 200 mm or 1 ⁄ 4 to 6 in (6.35 to 152.40 mm) or longer, with the coarse threads of a wood-screw or sheet-metal-screw threadform (but larger).
A combination slotted/hex head cap is often used for self-tapping sheet metal screws, where the hex head enables greater torque during the initial self-tapping installation, while allowing the convenience of a slotted screwdriver to be used for removal and reinsertion.
Ultrasonic welding is generally utilized in the aerospace industry when joining thin sheet gauge metals and other lightweight materials. Aluminum is a difficult metal to weld using traditional techniques because of its high thermal conductivity.