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Dana Super 60 from a 2008 Ford F-450. The Dana Super 60 is an upgraded version of the Dana 60 axle. Differences in the Dana Super 60 versus the regular Dana 60: Larger and thicker diameter steel tubes (3.75 inches diameter and ½ in thick) Larger ring and pinion which increase the contact area and overall strength.
The major diameter is given by 6p 1.2, [4]: 12 rounded to two significant figures in mm and the hex head size (across the flats) is 1.75 times the major diameter. BA sizes are specified by the following British Standards: BS 57:1951 — B.A. screws, bolts and nuts
An ASME B18.2.1 compliant cap screw has somewhat tighter tolerances than a hex bolt for the head height and the shank length. The nature of the tolerance difference allows an ASME B18.2.1 hex cap screw to always fit where a hex bolt is installed but a hex bolt could be slightly too large to be used where a hex cap screw is designed in. Fine ...
A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
Hexagonal (generally abbreviated to "hex") head widths (width across flats, spanner size) are for DIN 934 hex nuts and hex head bolts. Other (usually smaller) sizes may occur to reduce weight or cost, including the small series flange bolts defined in ISO 4162 which typically have hexagonal head sizes corresponding to the smaller 1st choice ...
Machine screws with different thread diameters Hex key set with metric sizes from 2 mm to 10 mm according to sizes for use with ISO 262 screw sizes (except 3.5 mm for M6 internal set screw) For each size bolt or screw and type of head, there is a corresponding size driver prescribed by various ISO standards, including:
Tr 60×9 ANSI/ASME B1.9-1973 (R2017) Buttress Inch Screw Threads: Breech-Lock Thread Form: ASME B1.10M-2004 (R2014) Unified Miniature Screw Threads: V Thread Form: 0.60 UNM ANSI/ASME B1.11-1958 (R2016) Microscope Objective Thread: V Thread Form ASME B1.13M-2005 (R2015) Metric Screw Threads: M Profile: V Thread Form ASME B1.15-1995 (R2003)
Standard 12-point hex socket bits and wrenches fit these screws. The screw heads are typically flanged, and may fit into standard Allen hex socket cap screw counterbores molded or machined into parts to be fastened. Compared to Allen hex sockets, the advantages of these bolts include higher torque capability and the lack of a recess to trap water.