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The McCabe–Thiele method is a technique that is commonly employed in the field of chemical engineering to model the separation of two substances by a distillation column. [1] [2] [3] It uses the fact that the composition at each theoretical tray is completely determined by the mole fraction of one of the two components.
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The heat entering a distillation column is a crucial operating parameter, addition of excess or insufficient heat to the column can lead to foaming, weeping, entrainment, or flooding. Figure 3 depicts an industrial fractionating column separating a feed stream into one distillate fraction and one bottoms fraction.
Typical industrial fractional distillation columns. Fractional distillation is the most common form of separation technology used in petroleum refineries, petrochemical and chemical plants, natural gas processing and cryogenic air separation plants. [3] [4] In most cases, the distillation is operated at a continuous steady state. New feed is ...
[1] [2] Fractions are collected based on differences in a specific property of the individual components. A common trait in fractionations is the need to find an optimum between the amount of fractions collected and the desired purity in each fraction. Fractionation makes it possible to isolate more than two components in a mixture in a single run.
Distillation column in a cryogenic air separation plant The cryogenic separation process [ 4 ] [ 5 ] [ 6 ] requires a very tight integration of heat exchangers and separation columns to obtain a good efficiency and all the energy for refrigeration is provided by the compression of the air at the inlet of the unit.
Fractionation at total reflux. The Fenske equation in continuous fractional distillation is an equation used for calculating the minimum number of theoretical plates required for the separation of a binary feed stream by a fractionation column that is being operated at total reflux (i.e., which means that no overhead product distillate is being withdrawn from the column).
A Perkin triangle is a specialized apparatus for the distillation of air-sensitive materials. Some compounds have high boiling points and are sensitive to air. A simple vacuum distillation system can be used, whereby the vacuum is replaced with an inert gas after the distillation is complete. However, this is a less satisfactory system if one ...