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For long straight cuts on sheet metal or for light cut-off work, a standard circular saw is used with a 7 + 1 ⁄ 4-inch cutting wheel. These cutting discs are made just like the smaller wheels of an angle grinder, with resin bonded abrasive material, or are of metal with a diamond-coated edge. A cutoff saw is used for cutting larger items ...
Various examples of metal swarf, including a block of compressed swarf. Broken up chips are preferred over stringy drill chips. [1]Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes.
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
A single-cut file has one set of parallel teeth while a cross-cut or double-cut file has a second set of cuts forming diamond shaped cutting surfaces. [1] In Swiss-pattern files the teeth are cut at a shallower angle, and are graded by number, with a number 1 file being coarser than a number 2, etc.
A bar feeder feeds a single piece of bar stock into the cutting machine. As each part is machined, the cutting tool creates a final cut to separate the part from the bar stock, and the feeder continues to feed the bar for the next part, allowing for continual operation of the machine.
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].