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Epoxy resin formulations are important in the electronics industry, and are employed in motors, generators, transformers, switchgear, bushings, insulators, printed wiring boards (PWB), and semiconductor encapsulants. Epoxy resins are excellent electrical insulators and protect electrical components from short circuiting, dust and moisture.
J-B Weld epoxy is a two-part adhesive that can bond various surfaces and withstand high temperatures up to 500 °F (260 °C) constantly and 600 °F (316 °C) for short periods. It is water-resistant, petroleum/chemical-resistant, acid-resistant, and resists shock, vibration, and temperature fluctuations.
Ceramic fixtures are being more commonly glazed with 2 part epoxy compounds. The first component is a clear or opaque resin combined with a catalyst or hardener. The proper procedure requires that the nonporous fixture be sand blasted to create a rough surface for the epoxy primer to adhere to. Once the primer has dried the topcoat is applied.
Thermosetting plastics or silicone rubber gels are often used, though epoxy resins are also very common. When epoxy resins are used, low chloride grades are usually specified. [ 1 ] Many sites recommend using a potting product to protect sensitive electronic components from impact, vibration, and loose wires.
Epoxy resin: Thick, high-gloss, and transparent. Some formulations can cloud or yellow with UV exposure High level of protection Flexible and durable Safe when cured Easy pour-on application for flat surfaces, difficult to apply evenly on more complicated shapes Cleanable with acetone when liquid. Irreversible once cured
Syntactic foam, shown by scanning electron microscopy, consisting of glass microspheres within a matrix of epoxy resin.. Syntactic foams are composite materials synthesized by filling a metal, polymer, [1] cementitious or ceramic matrix with hollow spheres called microballoons [2] or cenospheres or non-hollow spheres (e.g. perlite) as aggregates.