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Formaldehyde is a common precursor to more complex compounds and materials. In approximate order of decreasing consumption, products generated from formaldehyde include urea formaldehyde resin, melamine resin, phenol formaldehyde resin, polyoxymethylene plastics, 1,4-butanediol, and methylene diphenyl diisocyanate. [40]
Reactions between aldimines and α-methylene carbonyls are also considered Mannich reactions because these imines form between amines and aldehydes. The reaction is named after Carl Mannich. [2] [3] Scheme 1 – Ammonia or an amine reacts with formaldehyde and an alpha acidic proton of a carbonyl compound to a beta amino carbonyl compound.
Phenol-formaldehyde resins, as a group, are formed by a step-growth polymerization reaction that can be either acid- or base-catalysed.Since formaldehyde exists predominantly in solution as a dynamic equilibrium of methylene glycol oligomers, the concentration of the reactive form of formaldehyde depends on temperature and pH.
Urea-formaldehyde is widely utilized due to its inexpensive cost, quick reaction time, high bonding strength, moisture resistance, lack of color, and resistance to abrasion and microbes [9]. Examples include decorative laminates, textiles, paper, foundry sand molds, wrinkle-resistant fabrics , cotton blends, rayon , corduroy , etc.
Phenol-formaldehyde resins (PF) were the first commercially relevant impregnation resins, made by reacting phenol and formaldehyde, creating a polymer network inside of the wood upon curing. [7] Phenol can react with formaldehyde at the ortho and para positions, generating mono, di, and trimethylolphenol as the reaction products. [6]
To the average consumer, formaldehyde may be best known as an embalming agent. But this naturally occurring chemical is a major industrial staple, used in many consumer goods, including cleaning ...
The production of DMEU is through the condensation of formaldehyde with ethylene urea: [9] 2CH 2 O + (C 2 H 4 N 2 H 2)CO → (C 2 H 2 N 2 (CH 2 OH) 2)CO. The reaction proceeds around 200 °C (392 °F) but this temperature can be brought down to around 70 °C (158 °F) in the presence of an acid catalyst. [10]
On it, two chemical reactions simultaneously produce formaldehyde: the one shown above, and the dehydrogenation reaction: CH 3 OH → H 2 CO + H 2. Further oxidation of the formaldehyde product during its production usually gives formic acid that is found in formaldehyde solution, found in parts per million values.