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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
From 3.0 through 13.9 mm, sizes are defined as follows, where N is an integer from 30 through 139: N · 0.1 mm; From 14.0 through 25.0 mm, sizes are defined as follows, where M is an integer from 14 through 25: M · 1 mm; M · 1 + 0.25 mm; M · 1 + 0.5 mm; M · 1 + 0.75 mm; In smaller sizes, bits are available in smaller diameter increments.
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
Tools and fasteners with sizes measured in inches are sometimes called "SAE bolts" or "SAE wrenches" to differentiate them from their metric counterparts. The Society of Automotive Engineers (SAE) originally developed fasteners standards using U.S. units for the U.S. auto industry; the organization now uses metric units. [33]
For example, compare the 6–32, 8–32, 10–24, and 10–32 options in this table with the UTS versions of those sizes, which are not identical but are so close that interchange would work. Survey results on the use of SAE standards (including screw size standards), reported in the journal Horseless Age, 1916
Confusion can arise because each Whitworth hexagon was originally one size larger than that of the corresponding BSF fastener. This leads to instances where for example, a spanner marked 7 ⁄ 16 BSF is the same size as one marked 3 ⁄ 8 W. In both cases the spanner jaw width of 0.710 in, the width across the hexagon flat, is the same.
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).