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A good tap drill is 85% (± 2 pp) of major diameter for coarse threads, and 90% (± 2 pp) of major diameter for fine threads. [ 1 ] For metric V threads , the concept of major minus pitch (i.e., the major or widest diameter of the intended screw in millimeters minus the pitch of the threads of that screw in millimeters per thread) yields a good ...
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
Major diameter(d) Pitch diameter(d2) ... M14x1.5 5.6: 16: 13.968: 13.732 ... ISO 965-5 Limits of sizes for internal screw threads to mate with hot-dip galvanized ...
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
The nominal diameter of Metric (e.g. M8) and Unified (e.g. 5 ⁄ 16 in) threads is the theoretical major diameter of the male thread, which is truncated (diametrically) by 0.866 ⁄ 4 of the pitch from the dimension over the tips of the "fundamental" (sharp cornered) triangles.
*The final part of the shank has its diameter reduced to 22.86 mm. 1"-14 M1 Garand, M14, M1A Tr25.40: 2.540 mm 29° ACME trapezoidal threads. 24.66 mm-0.13 mm major diameter, 23.19 mm- 0.13 mm minor diameter, 1.32 mm-0.08 mm average thread width. Internal radius of 0.25 mm, external radius of 0.13 mm.
Whitworth thread sizes [4] [5] [6] Major diameter Thread density Thread pitch Minor diameter 75% tap drill size (in) (mm) (in −1) (mm) (in) (mm) (in) (mm) 1 ⁄ 16: 1.588 60: 0.423 0.0412 1.046 #56: 1.2 3 ⁄ 32: 2.381 48: 0.529 0.0671 1.704 #49: 1.9 1 ⁄ 8: 3.175 40: 0.635 0.0930 2.362 #39: 2.6 5 ⁄ 32: 3.969 32: 0.794 0.1162 2.951 #30: 3 ...
The major diameter may be slightly different from the shank diameter, which is the diameter of the unthreaded part of the screw. The diameters are sometimes given approximately in fractions of an inch (e.g. the major diameter of a #6 screw is 0.1380 in, approximately 9 ⁄ 64 in = 0.140625 in.