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In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
Fire clay in a furnace. Fire clay is a range of refractory clays used in the manufacture of ceramics, especially fire brick. The United States Environmental Protection Agency defines fire clay very generally as a "mineral aggregate composed of hydrous silicates of aluminium (Al 2 O 3 ·2SiO 2 ·2H 2 O) with or without free silica." [1]
Clay engineering bricks are defined in § 6.4.51 of British Standard BS ISO 6707-1;2014 (buildings & civil engineering works - vocabulary - general terms) as "fire-clay brick that has a dense and strong semi-vitreous body and which conforms to defined limits for water absorption and compressive strength".
Gypsum mortar, also called plaster of Paris, was used in the construction of many ancient structures. It is made from gypsum, which requires a lower firing temperature. It is therefore easier to make than lime mortar and sets up much faster, which may be a reason it was used as the typical mortar in ancient, brick arch and vault construction.
Grog, temper for clay. Grog, also known as firesand and chamotte, is a raw material usually made from crushed and ground potsherds, reintroduced into crude clay to temper it before making ceramic ware. It has a high percentage of silica and alumina. It is normally available as a powder or chippings, and is an important ingredient in Coade stone.
The mortar may be a simple slurry made of the same soil/clay mix without aggregate, spread or brushed very thinly between the blocks for bonding, or cement mortar may also be used for high strength, or when construction during freeze-thaw cycles causes stability issues. Hydraform blocks are shaped to be interlocking.
Cement board is composed of aggregated Portland cement with a glass-fiber mesh on the surfaces. This 5 ⁄ 16 inch (7.9 mm) thick cement board is designed as an underlayment for tile floors. These are 3-by-5-foot (91 by 152 cm) sheets.
The English name reflects the historical use of the material for fulling (cleaning and shrinking) wool, by textile workers known as fullers. [1] [2] [3] In past centuries, fullers kneaded fuller's earth and water into woollen cloth to absorb lanolin, oils, and other greasy impurities as part of the cloth finishing process.