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Weld mapping is the process of assigning information to a weld repair or joint to enable easy identification of weld processes, production (welders, their qualifications, date welded), quality (visual inspection, NDT, standards and specifications) and traceability (tracking weld joints and welded castings, the origin of weld materials).
Welder certification is based on specially designed tests to determine a welder's skill and ability to deposit sound weld metal. The main part of the welder's test consists of welding one or more test coupons which are then examined using non-destructive and destructive methods. The extent of certification is described by a number of variables ...
In the scan images, the good weld appeared as a uniform line. The defective welds exhibited various discontinuities and a non-uniform appearance. Mechanical testing of the welds showed a marked decrease in properties, with reductions in the yield stress of one-third to one-half the value of the good weld.
The weld structure can be examined by optical microscopy [3] [4] [5] and scanning electron microscopy. [ 6 ] [ 4 ] [ 5 ] [ 3 ] The computer finite element method (FEM) is used to predict the shape of the flash and interface and others, not only for rotary friction welding (RFW), [ 7 ] but also for friction stir welding (FSW), [ 8 ] [ 9 ] linear ...
The weldability, also known as joinability, [1] of a material refers to its ability to be welded. Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials.
The American Society of Mechanical Engineers (ASME) similarly defines a WPS as a written document that provides direction to the welder or welding operator for making production welds in accordance with Code requirements. [2] ASME also defines welding PQR as a record of variables recorded during the welding of the test coupon. The record also ...