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A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
To simplify matters, the term hexagon is used in this section to denote either bolt head or nut. Two spanners, both nominal size 5 ⁄ 8 in, with a diagram superimposed to show the logic that allows them both to be nominal size 5 ⁄ 8 in when their actual sizes are clearly different (across-flats distance vs screw diameter). The across-flats ...
The major diameter is given by 6p 1.2, [4]: 12 rounded to two significant figures in mm and the hex head size (across the flats) is 1.75 times the major diameter. BA sizes are specified by the following British Standards: BS 57:1951 — B.A. screws, bolts and nuts
Other (usually smaller) sizes may occur to reduce weight or cost, including the small series flange bolts defined in ISO 4162 which typically have hexagonal head sizes corresponding to the smaller 1st choice thread size (eg. M6 small series flange bolts have 8mm hexagonal heads, as would normally be found on M5 bolts). [10]
The tapped hole (or nut) into which the screw fits, has an internal diameter which is the size of the screw minus the pitch of the thread. Thus, an M6 screw, which has a pitch of 1 mm, is made by threading a 6 mm shank, and the nut or threaded hole is made by tapping threads into a hole of 5 mm diameter (6 mm − 1 mm).
A socket cap screw, also known as a socket head capscrew, socket screw, or Allen bolt, is a type of cap screw with a cylindrical head and hexagonal drive hole. The term socket head capscrew typically refers to a type of threaded fastener whose head diameter is nominally 1.5 times that of the screw shank ( major ) diameter, with a head height ...