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Most weld purging is carried out on joints made by the TIG or GTAW arc welding process. [6] When the laser welding process is chosen, joints or welds being made on reactive materials will need to be carried out and in the case of electron beam welding, this is carried out in a vacuum, in which case purging takes place by complete evacuation of all gas.
Sensors for arc welding are devices which – as a part of a fully mechanised welding equipment – are capable to acquire information about position and, if possible, about the geometry of the intended weld at the workpiece and to provide respective data in a suitable form for the control of the weld torch position and, if possible, for the arc welding process parameters.
In order to analyse the concentration distribution present in the sensor tube, a pump pushes the column of air in the tube past a detection unit at a constant speed. The detector unit at the end of the sensor tube is equipped with gas sensors. Every increase in gas concentration results in a pronounced "leak peak". [6] [25] [26]
Chemical welding process, not popular Limited Oxyacetylene welding: 311: OAW Combustion of acetylene with oxygen produces high-temperature flame, inexpensive equipment Maintenance, repair Oxygen/Propane welding 312: Gas welding with oxygen/propane flame Oxyhydrogen welding: 313: OHW Combustion of hydrogen with oxygen produces flame Limited
Weld mapping is the process of assigning information to a weld repair or joint to enable easy identification of weld processes, production (welders, their qualifications, date welded), quality (visual inspection, NDT, standards and specifications) and traceability (tracking weld joints and welded castings, the origin of weld materials).
Uniformity is a quality attribute indicating good workmanship. Trained welders are taught to keep the bead the same size at the beginning of the weld as at the end. If the bead gets too wide, the welder increases the speed of welding travel. If the bead gets too narrow or if the weld puddle is lost, the welder slows down the speed of travel.
A gas detector can sound an alarm to operators in the area where the leak is occurring, giving them the opportunity to leave. This type of device is important because there are many gases that can be harmful to organic life, such as humans or animals. Gas detectors can be used to detect combustible, flammable and toxic gases, and oxygen depletion.
Passing combustible gas raises the temperature further which increases the resistance of the platinum coil in the catalysed bead, leading to an imbalance of the bridge. This output change is linear, for most gases, up to and beyond 100% LEL , response time is a few seconds to detect alarm levels (around 20% LEL), [ 1 ] at least 12% oxygen by ...