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Expanded polystyrene (EPS) concrete (also known as EPScrete, EPS concrete or lightweight concrete) is a form of concrete known for its light weight made from cement and EPS (Expanded Polystyrene). It is a popular material for use in environmentally "green" homes.
According to the EPS-IA ICF organization, the typical density of EPS used for insulated concrete forms (expanded polystyrene concrete) is 1.35 to 1.80 pounds per cubic foot (21.6 to 28.8 kg/m 3). This is either Type II or Type IX EPS according to ASTM C578. EPS blocks or boards used in building construction are commonly cut using hot wires. [54]
Molded expanded polystyrene, also known as MEPS, EPS, or beadboard, consists of many tiny foam beads molded and pressed together. EPS is manufactured in low-density and high-density versions. Low-density EPS is relatively inexpensive, resistant to the effects of moisture, and can be used underground.
The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
It uses expanded polystyrene (EPS) insulation adhered to the substrate with fiberglass mesh embedded in a nominal 1 ⁄ 16 inch (1.6 mm) base coat which can receive additional layers of mesh for stronger impact resistance.
The board can be sheet metal, fibre cement, magnesium oxide board (MgO), plywood or oriented strand board (OSB), and the core can either be expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam, or be composite honeycomb (HSC).