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Cement render or cement plaster is the application of a mortar mix of sand and cement, (optionally lime) and water to brick, concrete, stone, or mud brick. It is often textured, colored, or painted after application. It is generally used on exterior walls but can be used to feature an interior wall. [1]
Traditionally, a render would be manufactured on site by a plasterer mixing sand, cement and sometimes lime material together with water to produce his render. This would then be applied to the walls, usually in either two or three coats. [6] When painting, there is usually a primer, an undercoat and a topcoat.
Slurry walls are typically constructed by starting with a set of concrete guide walls, typically 1 metre (3 ft 3 in) deep and 0.5 metres (1 ft 8 in) thick. The guide walls are constructed near the ground surface to outline the desired slurry trench, and to guide the excavation machinery.
The first coat or rendering is from 1 ⁄ 2 to 3 ⁄ 4 inches thick, and is mixed in the proportions of from one part of cement to two of sand to one part to five of sand. The finishing or setting coat is about 3 ⁄ 16 inches thick, and is worked with a hand float on the surface of the rendering, which must first be well wetted.
For preservation purposes, Type N and Type O mortars are often used. A Type N mortar is 1 part Portland, 1 part Lime and 6 parts sand or other aggregate (1:1:6). A Type O mortar is 1 part Portland, 2 parts Lime and 9 parts sand or other aggregate (1:2:9). Straight lime mortar has no Portland, and 1 part Lime to 3 parts sand or other aggregate.
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Rendering is a process that converts waste animal tissue into stable, usable materials. Rendering can refer to any processing of animal products into more useful materials, or, more narrowly, to the rendering of whole animal fatty tissue into purified fats like lard or tallow. Rendering can be carried out on an industrial, farm, or kitchen scale.
After a wall is complete and has been pointed and allowed to cure then a base of lime render is applied to the bare stone. While this render is still wet a specially shaped trowel is used to throw the pebbles onto the lime surface, which are then lightly pressed into it. Harl, being mostly lime render, cures chemically rather than simply drying.