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Casting is most often used for making complex shapes that would be difficult or uneconomical to make by other methods. [1] Casting processes have been known for thousands of years, and have been widely used for sculpture (especially in bronze), jewelry in precious metals, and weapons and tools.
Bronze is widely used for casting bronze sculptures. Common bronze alloys have the unusual and desirable property of expanding slightly just before they set, thus filling the finest details of a mould. Then, as the bronze cools, it shrinks a little, making it easier to separate from the mould. [30]
Bronze is an alloy of copper and tin. Bronze was an important advance because it had the edge-durability and stiffness that pure copper lacked. Until the advent of iron, bronze was the most advanced metal for tools and weapons in common use (see Bronze Age for more detail).
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.
Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries ...
Casting bronze ding-tripods, from the Chinese Tiangong Kaiwu encyclopedia of Song Yingxing, published in 1637. Copper was the first metal to be smelted. [10] How the discovery came about is debated. Campfires are about 200 °C short of the temperature needed, so some propose that the first smelting of copper may have occurred in pottery kilns. [11]
Metallurgy derives from the Ancient Greek μεταλλουργός, metallourgós, "worker in metal", from μέταλλον, métallon, "mine, metal" + ἔργον, érgon, "work" The word was originally an alchemist's term for the extraction of metals from minerals, the ending -urgy signifying a process, especially manufacturing: it was discussed in this sense in the 1797 Encyclopædia ...
Liquid bronze, being poured into molds during casting An alloy is a mixture of chemical elements , which forms an impure substance (admixture) that retains the characteristics of a metal. An alloy is distinct from an impure metal in that, with an alloy, the added elements are well controlled to produce desirable properties, while impure metals ...