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The material is provided in bulk or in logs approximately 4" in diameter. [2] [3] The glass fibers in BMC increase the strength properties of the product to be higher than standard thermoplastic products. The viscosity of BMC dictates how effectively it can fill a mold. When at high viscosity, the pressure applied to the BMC is not enough for ...
The gate is the location at which the molten plastic enters the mold cavity and is often evidenced by a small nub or projection (the "gate mark") on the molded piece. Many scale-model kits are made from injection-molded plastic. Hobbyists typically remove the parts of a model kit from the runner using a sharp craft knife or razor saw. The ...
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting ), glasses , elastomers , confections , and most commonly ...
During injection molding, the molten plastic has to navigate turns or corners. Rounded corners will ease plastic flow, so engineers should generously radius the corners of all parts. In contrast, sharp inside corners result in molded-in stress particularly during the cooling process when the top of the part tries to shrink and the material ...
The metal must be molten prior to introduction into the mold. It is necessary for a spin casting furnace to have a temperature controller, as there is an optimal range for each metal. For example, a particular zinc alloy is typically cast between 413 and 427 °C (775 and 801 °F), whereas it actually melts much lower around 260 °C (500 °F).
The molten plastic will come into contact with the oxygen inside the mold. This can potentially lead to oxidation of the melted plastic and deterioration of the material's properties. For this reason, the chosen plastic must have a sufficient number of antioxidant molecules to prevent such degradation in its liquid state.
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