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Weld mapping is the process of assigning information to a weld repair or joint to enable easy identification of weld processes, production (welders, their qualifications, date welded), quality (visual inspection, NDT, standards and specifications) and traceability (tracking weld joints and welded castings, the origin of weld materials).
The American Society of Mechanical Engineers (ASME) similarly defines a WPS as a written document that provides direction to the welder or welding operator for making production welds in accordance with Code requirements. [2] ASME also defines welding PQR as a record of variables recorded during the welding of the test coupon. The record also ...
Heating practices for pipe and tube AWS D10.11: Root pass welding for pipe AWS D10.12: Pipe welding (mild steel) AWS D10.13: Tube brazing (copper) AWS D10.18: Pipe welding (stainless steel) AWS D11.2: Welding (cast iron) AWS D14.1: Industrial mill crane welding AWS D14.3: Earthmoving & agricultural equipment welding AWS D14.4: Machinery joint ...
The main part of the welder's test consists of welding one or more test coupons which are then examined using non-destructive and destructive methods. The extent of certification is described by a number of variables, which include the specific welding process, type of deposited metal, thickness, joint design, position, backing, and others.
For example, the factor of welding position influences weld quality, that welding codes & specifications may require testing—both welding procedures and welders—using specified welding positions: 1G (flat), 2G (horizontal), 3G (vertical), 4G (overhead), 5G (horizontal fixed pipe), or 6G (inclined fixed pipe). To test the quality of a weld ...
This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]
The weld structure can be examined by optical microscopy [3] [4] [5] and scanning electron microscopy. [ 6 ] [ 4 ] [ 5 ] [ 3 ] The computer finite element method (FEM) is used to predict the shape of the flash and interface and others, not only for rotary friction welding (RFW), [ 7 ] but also for friction stir welding (FSW), [ 8 ] [ 9 ] linear ...
Carrigan et al. [4] used a pipe crawler operating in the K-band frequency range (18-16.5 GHz) to inspect HDPE pipe for various defects that would be commonly found in buried and undersea pipelines. Three types of set-ups were used to model the conditions of above ground pipelines, plastic lined metal pipe, and undersea pipelines.