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Normal butane can be used for gasoline blending, as a fuel gas, fragrance extraction solvent, either alone or in a mixture with propane, and as a feedstock for the manufacture of ethylene and butadiene, a key ingredient of synthetic rubber. Isobutane is primarily used by refineries to enhance (increase) the octane number of motor gasoline.
Alkylate is a component of choice in gasoline, because it is free of aromatics and olefins. About 11% of the gasoline winter pool in the U.S. is made up of alkylate. In the gasoline summer pool, the content of alkylate can be as high as 15% because lower Reid vapor pressure (RVP) reduces the possibility to blend butane.
Gas blending is the process of mixing gases for a specific purpose where the composition of the resulting mixture is defined, and therefore, controlled. A wide range of applications include scientific and industrial processes, food production and storage and breathing gases.
Isomerization converts linear molecules such as normal pentane to higher-octane branched molecules for blending into gasoline or feed to alkylation units. Also used to convert linear normal butane into isobutane for use in the alkylation unit. Steam reforming converts natural gas into hydrogen for the hydrotreaters and/or the hydrocracker.
It is the straight-run heavy naphtha that is usually processed in a catalytic reformer because the light naphtha has molecules with 6 or fewer carbon atoms which, when reformed, tend to crack into butane and lower molecular weight hydrocarbons which are not useful as high-octane gasoline blending components.
Common ethanol fuel mixtures for fuel sold as gasoline currently range from 5% to 10%. It is estimated that around 9.5 gigaliter (Gl) of gasoline can be saved and about 64.6 Gl of butanol-gasoline blend 16% (Bu16) can potentially be produced from corn residues in the US, which is equivalent to 11.8% of total domestic gasoline consumption. [32]