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Download a free control plan template and guide. Learn about each requirement and how to create a control plan during your quality planning process.
Download this Excel control plan template and update the header information to suit your business. Also see this plan loaded into Monday.com, an online collaboration tool that brings several advantages over Excel. Key inputs include the PFMEA and a list of critical-to-quality (CTQ) requirements.
The Control Plan is a document that describes the actions (measurements, inspections, quality checks or monitoring of process parameters) required at each phase of a process to assure the process outputs will conform to pre-determined requirements.
Detailed requirements and guidelines for topics based on past problems/opportunities: Control Plan format, Special Characteristics, Pass-Through Characteristics (PTC), Error Proofing Confirmation, Families of Control Plans, Interdependent Processes and/or Control Plans, Rework and Repair Processes, Reaction Plan Details, 100% Visual Inspection ...
A: A control plan is a key component of the Control phase in the DMAIC (Define, Measure, Analyze, Improve, Control) methodology. In this phase, the control plan is developed to sustain the improvements made during the earlier phases.
A control plan covers three distinct phases, as appropriate: Prototype: a description of the dimensional measurements, material, and performance tests that will occur during building of the prototype. The organization shall have a prototype control plan, if required by the customer.
A control plan lists all product and process inspection points required to deliver a defect-free outcome, and is essential for maintaining process control over the long run. See the control plan training PPT for a training file and control plan excel template for a streamlined template.
Need to create a control plan but don't know how? Ready-made control plan template in Excel. Compatible with the latest AIAG standards.
The control plan typically includes information about the controls in place, performance metrics, and a reaction plan to guide the team in the event of deviations. This control plan template is a Microsoft Excel document that you can use and modify to meet your specific requirements.
How-to Guide. The following steps can be used in developing a control plan. As a preparation step, ensure that all process steps and quality risks are accounted for by completing a PFD (Process Flow Diagram) and PFMEA (Process Failure Modes & Effects Analysis).