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By definition, 36 AWG is 0.005 inches in diameter, and 0000 AWG is 0.46 inches in diameter. The ratio of these diameters is 1:92, and there are 40 gauge sizes from 36 to 0000, or 39 steps. Because each successive gauge number increases cross sectional area by a constant multiple, diameters vary geometrically.
Each diameter was multiplied by 0.890526 to give the next lower size. This is now the American wire gauge (AWG), and is prevalent in North America and used to some extent in over 65 countries, with a market share of about 30% of all power and control wires and cables.
The wire diameter diminishes with increasing size number. No. 7/0, the largest size, is 0.50 in. (500 thou or 12.7 mm) dia., No. 1 is 0.30 in. (300 thou), and the smallest, No. 50, is 0.001 in. (1 thou or 25.4 µm). The system as a whole approximates an exponential curve, plotting diameter against gauge-number (each size is a approximately a ...
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Wire was drawn in England from the medieval period. The wire was used to make wool cards and pins, manufactured goods whose import was prohibited by Edward IV in 1463. [5] The first wire mill in Great Britain was established at Tintern in about 1568 by the founders of the Company of Mineral and Battery Works, who had a monopoly on this. [6]
For example, one common wire size used in the NEC has a conductor diameter of 0.5 inches, or 500 mils, and thus a cross-section of = circular mils, written as 250 kcmil or 250 MCM, which is the first size larger than 0000 AWG used within the NEC.
An example of a copper alloy conductor is cadmium copper wire, which is used for railroad electrification in North America. [5] In Britain the BPO (later Post Office Telecommunications ) used cadmium copper aerial lines with 1% cadmium for extra strength; for local lines 40 lb/mile (1.3 mm dia) and for toll lines 70 lb/mile (1.7 mm dia).
The wire drawing process is quite simple in concept. The wire is prepared by shrinking the beginning of it, by hammering, filing, rolling or swaging, so that it will fit through the die; the wire is then pulled through the die. As the wire is pulled through the die, its volume remains the same, so as the diameter decreases, the length increases.