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Profile of a spur gear Notation and numbering for an external gear Notation and numbering for an internal gear. The tooth surface (flank) forms the side of a gear tooth. [1] It is convenient to choose one face of the gear as the reference face and to mark it with the letter “I”. The other non-reference face might be termed face “II”.
flank wear in which the portion of the tool in contact with the finished part erodes. Can be described using the Tool Life Expectancy equation. crater wear in which contact with chips erodes the rake face. This is somewhat normal for tool wear, and does not seriously degrade the use of a tool until it becomes serious enough to cause a cutting ...
Broaching can also be used to produce gear teeth and is particularly applicable to internal teeth. The process is rapid and produces fine surface finish with high dimensional accuracy. However, because broaches are expensive and a separate broach is required for each size of gear, this method is suitable mainly for high-quality production.
An even uniform gear wear is achieved by ensuring the tooth counts of the two gears meshing together are relatively prime to each other; this occurs when the greatest common divisor (GCD) of each gear tooth count equals 1, e.g. GCD(16,25)=1; if a 1:1 gear ratio is desired a relatively prime gear may be inserted in between the two gears; this ...
Specialized gear designs allow this. One of the more common designs splits the gear into two gears, each half the thickness of the original. One half of the gear is fixed to its shaft while the other half of the gear is allowed to turn on the shaft, but pre-loaded in rotation by small coil springs that rotate the free gear relative to the fixed ...
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For instance, a gear mounted on a shaft might use a male spline on the shaft that matches the female spline on the gear. Adjacent images in the section below show a transmission input shaft with male splines and a clutch plate with mating female splines in the center hub, where the smooth tip of the axle would be supported in a pilot bearing in ...
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