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Crimp tool for 0.14 mm 2 to 10 mm 2 (26–8 AWG) insulated and non-insulated ferrules. Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. [1] [2] Crimping tools are used to create crimps.
The crimping tool contains a die that is often exchangeable and is closely matched to the shape and pin count of the modular plug. A crimping die-set looks similar to an 8P8C jack, except for the eight teeth lining the top portion of the die. When the tool is operated, the die compresses around the 8P8C plug.
A swaged sleeve is a connector that gets crimped using a hand tool and die . This type of compressed sleeve is commonly used to make mechanical or conductive connections. These sleeves join or terminate wire rope, aircraft cable, synthetic cable, fibrous rope, or electrical conductor cables. Oval swaged sleeve
In 1973 Sta-Lok launched the swageless terminal system for wire rope at the London Boat Show. The swageless terminal can be fitted by using hand tools, unlike a swage terminal which requires a special press, roller die or rotary hammer machine to crimp it onto a wire. This makes them very useful if the wire assembly must be made-up on site.
Crimp contacts are assembled by inserting a stripped wire end into a cavity in the rear of the contact, then crushing the cavity using a crimp tool, causing the cavity to grip the wire tightly at many points. The crimped contact is then inserted into the connector where it locks into place.
Effective crimp connections deform the metal of the connector past its yield point so that the compressed wire causes tension in the surrounding connector, and these forces counter each other to create a high degree of static friction. Due to the elastic element in crimped connections, they are highly resistant to vibration and thermal shock. [39]