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Pre-preg is a composite material made from "pre-impregnated" fibers and a partially cured polymer matrix, such as epoxy or phenolic resin, or even thermoplastic mixed with liquid rubbers or resins. [1] The fibers often take the form of a weave and the matrix is used to bond them together and to other components during manufacture.
Epoxy resin formulations are important in the electronics industry, and are employed in motors, generators, transformers, switchgear, bushings, insulators, printed wiring boards (PWB), and semiconductor encapsulants. Epoxy resins are excellent electrical insulators and protect electrical components from short circuiting, dust and moisture.
Epoxy resin is typically used post-1930s and is an indication of modern conservation work. Generally, epoxy is very hard, but unlike shellac it is not brittle. The color of epoxy resin can range from yellow/green to a dark yellow/brown. Yellowing of the resin is an indication of aging.
The resin and hardener part together is known as the "Binder". As the name indicates, in Fusion bonded epoxy coatings the resin part is an "epoxy" type resin. “Epoxy” or “Oxirane” structure contains a three membered cyclic ring — one oxygen atom connected to two carbon atoms – in the resin molecule. This part is the most reactive ...
Thermosetting plastics or silicone rubber gels are often used, though epoxy resins are also very common. When epoxy resins are used, low chloride grades are usually specified. [1] Many sites recommend using a potting product to protect sensitive electronic components from impact, vibration, and loose wires. [2]
In polymer chemistry, the term prepolymer or pre-polymer, refers to a monomer or system of monomers that have been reacted to an intermediate-molecular mass state. This material is capable of further polymerization by reactive groups to a fully cured , high-molecular-mass state.