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The resin and hardener part together is known as the "Binder". As the name indicates, in Fusion bonded epoxy coatings the resin part is an "epoxy" type resin. “Epoxy” or “Oxirane” structure contains a three membered cyclic ring — one oxygen atom connected to two carbon atoms – in the resin molecule. This part is the most reactive ...
Fusion Bonded Epoxy Powder Coatings (FBE) are extensively used for corrosion protection of steel pipes and fittings used in the oil and gas industry, potable water transmission pipelines (steel), and concrete reinforcing rebar. Epoxy coatings are also widely used as primers to improve the adhesion of automotive and marine paints especially on ...
Epoxy-coated rebar can easily be identified by the light green color of its epoxy coating. Hot dip galvanized rebar may be bright or dull gray depending on length of exposure, and stainless rebar exhibits a typical white metallic sheen that is readily distinguishable from carbon steel reinforcing bar.
The coating chemistry is waterborne enamel based on epoxy, an aminoalcohol adduct, and blocked isocyanate, which all crosslink on baking to form an epoxy-urethane resin system. [1] E-coat resin technology, combined with the excellent coverage provided by electrodeposition, provides one of the more effective coatings for protecting steel from ...
Hyper-alkaline conditions (i.e., basic chemical conditions) characterized by a high pH (typically 12.5 – 13.5) are needed to passivate the steel surface of the reinforcement bars (rebar) and to protect them from corrosion. [2] Below a pH of 10, the solubility of the iron oxides forming a protective thin coating at the surface of carbon steel ...
Today, epoxy and the acrylic types predominate. The description and the generally touted advantages are as follows: Epoxy: Although aliphatic epoxy materials have been used, the majority of EPD epoxy types are based on aromatic epoxy polymers, most commonly based on polymerization of diglycidal ethers of bis phenol A. The polymer backbone may ...