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Design for Six Sigma (DFSS) is a collection of best-practices for the development of new products and processes.It is sometimes deployed as an engineering design process or business process management method.
Six Sigma (6σ) is a set of techniques and tools for process improvement.It was introduced by American engineer Bill Smith while working at Motorola in 1986. [1] [2]Six Sigma strategies seek to improve manufacturing quality by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes.
The first concept of Lean Six Sigma was created in Chuck Mills, Barbara Wheat, and Mike Carnell's 2001 book, Leaning into Six Sigma: The Path to Integration of Lean Enterprise and Six Sigma. [4] It was developed as a guide for managers of manufacturing plants on how to combine lean manufacturing and Six Sigma to improve quality and cycle time ...
Design for lean manufacturing helps a team “knit together” existing tools. For example, the following methods and business tools can be used by organizations within the design for lean manufacturing methodology: Value Stream Mapping, Design for Six Sigma, Visual Control, QFD, DFMA, and Taguchi methods.
Six sigma accuracy in quality assurance in products and service can be achieved with dedication and commitment in work. The network of Dubbawalas is a shining example of realization of this accuracy. Dubbas (cans containing noon-meals for the clients from their homes) are delivered at destinations with stunning accuracy.
This could be the one design option out of several that is found to be most robust. Alternatively, it could be the only design option available, but with the optimum combination of input variables and parameters. This second approach is sometimes referred to as robustification, parameter design or design for six sigma. [4]
SDI Tools were first developed in 2000 by Dr. George Chollar, Dr. Jesse Peplinski, and Garron Morris as several Add-Ins for Microsoft Excel to support a methodology for product development that combined elements of Design for Six Sigma and Systems Engineering [1] [2]
It is quite similar to the concept of Design for Six Sigma (DFSS). It is a defined process for a product development system for General Motors, Ford, Chrysler and their suppliers. The purpose of APQP is "to produce a product quality plan which will support the development of a product or service that will satisfy the customer."