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Example of Bronzed baby shoes. Bronzing is a process by which a bronze-like surface is applied to other materials (metallic or non-metallic).Some bronzing processes are merely simulated finishes applied to existing metal surfaces, or coatings of powdered metal that give the appearance of a solid metal surface.
Molten metal before casting Casting iron in a sand mold. In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold (usually by a crucible) that contains a negative impression (i.e., a three-dimensional negative image) of the intended shape.
The processes of chemical coloring of metals are as old as metalworking technology. Some of the earliest-known examples of colored metal objects are about 5,000 years old. They are bronze casts with some silver-colored parts, which originate from the Anatolian region. [2] Similar processes can be found on some ancient Egyptian copper sheets. [3]
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.
Bronze is widely used for casting bronze sculptures. Common bronze alloys have the unusual and desirable property of expanding slightly just before they set, thus filling the finest details of a mould. Then, as the bronze cools, it shrinks a little, making it easier to separate from the mould. [30]
A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object. Articulated molds have multiple pieces that come together to form the complete mold, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs. [3 ...
A micrograph of bronze revealing a cast dendritic structure In some cases, the metallographic structure is large enough to be seen with the unaided eye. Metallography is the study of the physical structure and components of metals, by using microscopy.
As with metal casting and stereotyping, a mold is first formed from the model. Since electrotyping involves wet chemical processes and is done near room temperature, the molding material can be soft. Materials such as wax, gutta-percha (natural latex), and ultimately ozokerite were used. The mold's surface is made electrically conducting by ...