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After building of a new refractory-lined industrial furnace or equipment, or refractory maintenance or relining of existing equipment, a necessary step is the start-up of the operation, which usually involves heating-up the unit in a controllable way, in order to prevent spalling or shortening of the materials' predicted lifetime.
Prior to the decarburization step, one more step should be taken into consideration: de-siliconization, which is a very important factor for refractory lining and further refinement. The decarburization step is controlled by ratios of oxygen to argon or nitrogen to remove the carbon from the metal bath. The ratios can be done in any number of ...
During the Han dynasty (202 BC – 220 AD), most, if not all, iron smelted in the blast furnace was remelted in a cupola furnace; it was designed so that a cold blast injected at the bottom traveled through tuyere pipes across the top where the charge (i.e. of charcoal and scrap or pig iron) was dumped, the air becoming a hot blast before ...
Continuous-process furnaces may also use paste-type, Søderberg electrodes to prevent interruptions from electrode changes. [15] Such a furnace is known as a submerged arc furnace, because the electrode tips are buried in the slag/charge, and arcing occurs through the slag, between the matte and the electrode.
For example, a blast furnace may have several "stoves" or "checkers" full of refractory fire brick. The hot gas from the furnace is ducted through the brickwork for some interval, say one hour, until the brick reaches a high temperature. Valves then operate and switch the cold intake air through the brick, recovering the heat for use in the ...
A fire brick, firebrick, fireclay brick, or refractory brick is a block of ceramic material used in lining furnaces, kilns, fireboxes, and fireplaces. A refractory brick is built primarily to withstand high temperature, but will also usually have a low thermal conductivity for greater energy efficiency .
Refractory bricks in a torpedo car used for hauling molten iron. In materials science, a refractory (or refractory material) is a material that is resistant to decomposition by heat or chemical attack and that retains its strength and rigidity at high temperatures. [1]
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .