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Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding [1] or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt the metals at the point of contact. Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used.
Examples of submerged arc weld slag. Welding slag is a form of slag, or vitreous material produced as a byproduct of some arc welding processes, most specifically shielded metal arc welding (also known as stick welding), submerged arc welding, and flux-cored arc welding.
GTAW weld area. Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other.
Specification for carbon steel electrodes and rods for gas shielded arc welding AWS B1.10: Guide for the nondestructive examination of welds AWS B2.1: Specification for Welding Procedure and Performance Qualification AWS D1.1: Structural welding (steel) AWS D1.2: Structural welding (aluminum) AWS D1.3: Structural welding (sheet steel) AWS D1.4
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
1. Gas plasma, 2. Nozzle protection, 3. Shield Gas, 4. Electrode, 5. Nozzle constriction, 6. Electric arc. Plasma arc welding (PAW) is an arc welding process similar to gas tungsten arc welding (GTAW). The electric arc is formed between an electrode (which is usually but not always made of sintered tungsten) and the workpiece.
All of these types of shocks come from the welding electrode terminal. Often these shocks are minor and are misdiagnosed as being an issue with a power tool or the power supply to the welder's area. However, the more likely cause is from stray welding current which occurs when current from the welding cables leaks into the welder's work area.