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A cast bullet is made by allowing molten metal to solidify in a mold. Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead toxicity. Most commercial bullet manufacturers use swaging in preference to casting, but bullet ...
The name, derived from an old English practice of bore measurements in gun-making which refers to a nominally 4-gauge bore, that is, a bore diameter that would accommodate a pure lead round ball weighing 1 ⁄ 4 of a pound. This would imply a bore diameter of 1.052-inch (26.7 mm), however in practice the bore diameter varied greatly as, in ...
KAK Industries sold bullets which include 125 gr solid copper, and 140 gr slitted copper projectiles capable of being fired at supersonic velocities. There are companies such as NOE and LEE which make cast bullet molds for the 9.3mm Mauser cartridge.
With a mold, bullets can be made at home for reloading ammunition, where local laws allow. Hand-casting, however, is only time- and cost-effective for solid lead bullets. Cast and jacketed bullets are also commercially available from numerous manufacturers for handloading and are most often more convenient than casting bullets from bulk or ...
Components of a modern bottleneck rifle cartridge. Top-to-bottom: Copper-jacketed bullet, smokeless powder granules, rimless brass case, Boxer primer.. Handloading, or reloading, is the practice of making firearm cartridges by manually assembling the individual components (metallic/polymer case, primer, propellant and projectile), rather than purchasing mass-assembled, factory-loaded ...
Use of shot towers replaced earlier techniques of casting shot in moulds, which was expensive, or of dripping molten lead into water barrels, which produced insufficiently spherical balls. Large shot which could not be made by the shot tower was made by tumbling pieces of cut lead sheet in a barrel until round. [6]