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Bend radius, which is measured to the inside curvature, is the minimum radius one can bend a pipe, tube, sheet, cable or hose without kinking it, damaging it, or shortening its life. The smaller the bend radius, the greater the material flexibility (as the radius of curvature decreases , the curvature increases ).
The K-factor is the bending capacity of sheet metal, and by extension the forumulae used to calculate this. [1] [2] [3] Mathematically it is an engineering aspect of geometry. [4] Such is its intricacy in precision sheet metal bending [5] (with press brakes in particular) that its proper application in engineering has been termed an art. [4] [5]
When sheet metal is bent, it stretches in length. The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend. The bend radius refers to the inside radius. The formed bend radius is dependent upon the dies used, the material properties, and the material thickness.
The flexural strength is stress at failure in bending. It is equal to or slightly larger than the failure stress in tension. Flexural strength, also known as modulus of rupture, or bend strength, or transverse rupture strength is a material property, defined as the stress in a material just before it yields in a flexure test. [1]
This results in a constant bending moment between the two supports. Consequently, a shear-free zone is created, where the specimen is subjected only to bending. This has the advantage that no additional shear force acts on the specimen, unlike in the 3-point bending test. [6] The bending modulus for a flat specimen is calculated as follows:
The three-point bending flexural test provides values for the modulus of elasticity in bending, flexural stress, flexural strain and the flexural stress–strain response of the material. This test is performed on a universal testing machine (tensile testing machine or tensile tester) with a three-point or four-point bend fixture.