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The art of kalai (kalhai or qalai) is the process of coating an alloy surface such as copper or brass by deposition of metal tin on it. [1] The word "kalai" is derived from Sanskrit word kalya lepa, which means "white wash or tin". [2]
The cross-section of the bar needed to be accurate in size as this dictates the length and thickness of the final plates. The bar was cut to the correct length to make the desired size plate. For instance, if a 14 in × 20 in (360 mm × 510 mm) plate is desired the tin bar is cut to a length and width that is divisible by 14 and 20.
The raw material was bar iron, or (from the introduction of mild steel in the late 19th century), a bar of steel. This was drawn into a flat bar (known as a tin bar) at the ironworks or steel works where it was made. The cross-section of the bar needed to be accurate in size as this would be the cross-section of the pack of plates made from it.
Copper electroplating baths can be used to plate either a strike or flash coating, which is a thin highly-adherent initial layer that is plated with additional layers of metal and that serves to improve adhesion of the subsequent layers to the underlying substrate, or a thicker coating of copper that may serve as the finish layer or as a ...
A brass is an alloy of copper with zinc. Brasses are usually yellow in colour. The zinc content can vary between few % to about 40%; as long as it is kept under 15%, it does not markedly decrease corrosion resistance of copper.
However, the only Bronze Age object from Central Europe whose tin has been scientifically provenanced is the Nebra sky disk, and its tin (and gold, though not its copper), is shown by tin isotopes to have come from Cornwall. [20] In addition, a rare find of a pure tin ingot in Scandinavia was provenanced to Cornwall. [21]
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