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Although the holes can be plugged the pocket hole may be considered unsightly when all sides of the joint are visible. It is not suitable for joining thin pieces of wood. The boards must have a minimum thickness of 10 to 15 mm (3 ⁄ 8 to 9 ⁄ 16 in). Pocket-hole joints are substantially weaker than joints which use dowels, or mortises. [8]
A number of holes are then cut or drilled into the stone face along the scored line approximately 10 to 20 centimetres (3.9 to 7.9 in) apart. Plug and feather sets are inserted in the holes, with the "ears" of the feathers facing the direction of the desired split. The plugs are then struck with a hammer in sequence.
The pocket holes require two drilling operations to be completed. The first is to counterbore the pocket hole itself, which houses the screw head within the member. This hole is stopped 1 ⁄ 4 in (6.4 mm) or so from the edge of the frame member. The second step is to drill a pilot hole concentric with the pocket hole which extends through the ...
On the female socket, the major key is 4 mm deep at the 6-o'clock position. The width of the major key defines the current rating: 32 A plugs have a narrower 5 mm wide groove, while 16 A plugs have a wider 8 mm groove, and therefore 32 A plugs can be used with 16 A sockets but 16 A plugs cannot be used with 32 A sockets.
The lower image is a plain plug gauge used to check the size of a hole; the green end is the go, and the red end is the no-go. The tolerance of the part that this gauge checks is 0.30 mm, where the lower size of the hole is 12.60 mm and the upper size is 12.90 mm, every size outside this range is out of tolerance. This may be initially ...
Before commercial wall plugs, fixings were made to brick or masonry walls by first chiselling a groove into a soft mortar joint, hammering in a crude wooden plug and then attaching to the wooden plug. This was time consuming and required a large hole, thus more patching of the wall afterwards. It also limited the holes' location to the mortar ...