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Aluminum is the most prominently used heat sink material because of its lower cost. [46] Copper heat sinks are a necessity when higher levels of thermal conductivity are needed. An alternative to all-copper or all-aluminum heat sinks is the joining of aluminum fins to a copper base. [47] Copper heat sinks are die-cast and bound together in plates.
A heat sink (aluminum) with its heat pipes (copper) and fan (black) A heat sink (also commonly spelled heatsink, [ 1 ] ) is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant, where it is dissipated away from the device, thereby allowing regulation ...
Aluminum is also much lighter than copper, offering less mechanical stress on delicate electronic components. Some heat sinks made from aluminum have a copper core as a trade off. The heat sink's contact surface (the base) must be flat and smooth to ensure the best thermal contact with the object needing cooling.
International Annealed Copper Standard (IACS) pure =1.7×10 −8 Ω•m =58.82×10 6 Ω −1 •m −1. For main article, see: Copper in heat exchangers. The TPRC recommended values are for well annealed 99.999% pure copper with residual electrical resistivity of ρ 0 =0.000851 μΩ⋅cm. TPRC Data Series volume 1 page 81. [8]
Copper vs Aluminum for heat sinks: it is correct that warm copper can be as readily extruded as aluminum, but copper remains malleable (soft) after such extrusion. This is a positive advantage for some applications, but not for the shapes typically used for air-cooled heat-sinks.
The thermal conductivity of a material is a measure of its ability to conduct heat.It is commonly denoted by , , or and is measured in W·m −1 ·K −1.. Heat transfer occurs at a lower rate in materials of low thermal conductivity than in materials of high thermal conductivity.