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Electrotherm has built a mini steel plant of 0.70 million TPA capacity. The plant consists of sponge iron kilns, induction melting furnaces, rolling mills, and a 30MW captive power plant. The plant also utilises LRF technology allowing it to produce low sulphur, low phosphorus steel grades for forging applications.
The advantage of the induction furnace is a clean, energy-efficient and well-controlled melting process, compared to most other means of metal melting. Most modern foundries use this type of furnace, and many iron foundries are replacing cupola furnaces with induction furnaces to melt cast iron, as the former emit much dust and other pollutants ...
The floor of the furnace is mostly made of a different material from that of the wall, typically hard castable refractory to allow technicians to walk on its floor during maintenance. A furnace can be lit by a small pilot flame or in some older models, by hand. Most pilot flames nowadays are lit by an ignition transformer (much like a car's ...
Induction heating is the process of heating electrically conductive materials, namely metals or semi-conductors, by electromagnetic induction, through heat transfer passing through an inductor that creates an electromagnetic field within the coil to heat up and possibly melt steel, copper, brass, graphite, gold, silver, aluminum, or carbide.
Northrup invented the Ajax-Northrup high-frequency induction furnace, which in 1931 produced a temperature of 3,600 degrees. [1] That year he was awarded the Acheson Award by the Electrochemical Society. [2] In 1937, Dr. Northrup published the science fiction novel Zero to Eighty under the pseudonym of Akkad Pseudoman.
Induction heating is a non contact method of heating a conductive body by utilising a strong magnetic field.Supply (mains) frequency 50 Hz or 60 Hz induction heaters incorporate a coil directly fed from the electricity supply, typically for lower power industrial applications where lower surface temperatures are required.
Induction heating is a non contact heating process which uses the principle of electromagnetism induction to produce heat in a work-piece. In this case thermal expansion is used in a mechanical application to fit parts over one another, e.g. a bushing can be fitted over a shaft by making its inner diameter slightly smaller than the diameter of the shaft, then heating it until it fits over the ...
These furnaces were still big and bulky compared to modern furnaces, and had heavy-steel exteriors with bolt-on removable panels. Energy efficiency would range anywhere from just over 50% to upward of 65% AFUE. This style furnace still used large, masonry or brick chimneys for flues and was eventually designed to accommodate air-conditioning ...