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The drill hole should be 1/2" longer than the depth penetration of the screw. The screw itself should be drilled a minimum of 1" into the concrete to hold effectively and a maximum of 1-3/4" or the threads will wear and will lose holding power. Ideally 1-1/4" to 1-1/2" of screw thread in the concrete. [1] So for example, if a 1/2" board is ...
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
Pilot holes may be used when driving a screw, typically in wood, concrete, or plastic where the screw cuts its own threads. When a screw is driven into a material without a pilot hole, it can act as a wedge, generating outward pressure which can cause many materials to split. By drilling a small pilot hole into the material, into which a screw ...
These 3/16-inch Bosch bits are the perfect size for drilling pilot holes for ¼-inch Tapcon concrete screws, and more than provide the minimum 1-inch depth required.
The tapped hole (or nut) into which the screw fits, has an internal diameter which is the size of the screw minus the pitch of the thread. Thus, an M6 screw, which has a pitch of 1 mm, is made by threading a 6 mm shank, and the nut or threaded hole is made by tapping threads into a hole of 5 mm diameter (6 mm − 1 mm).
For example, compare the 6–32, 8–32, 10–24, and 10–32 options in this table with the UTS versions of those sizes, which are not identical but are so close that interchange would work. Survey results on the use of SAE standards (including screw size standards), reported in the journal Horseless Age, 1916