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Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
Blanking is the operation of cutting flat shapes from sheet metal. The outer area of metal remaining after a blanking operation is generally discarded as waste. Size of blank or product is the size of the die & clearance is given on punch. It is a metal cutting operation. In blanking, metal obtained after cutting is not a scrap if it is usable.
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
Metal fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added [ 1 ] process involving the creation of machines, parts, and structures from various raw materials.
This makes metal cutting somewhat different (in its mechanics) from slicing softer materials with a blade. The milling process removes material by performing many separate, small cuts. This is accomplished by using a cutter with many teeth, spinning the cutter at high speed, or advancing the material through the cutter slowly; most often it is ...
CNC operator: the person who feeds stock to the machine, changes cutting inserts, checks quality, cleans and lubricates the machine, etc. Tool and die maker and related machining occupations: Moldmaker; Patternmaker; Modelmaker
Plasma cutting grew out of plasma welding in the 1960s, and emerged as a very productive way to cut sheet metal and plate in the 1980s. [1] It had the advantages over traditional "metal against metal" cutting of producing no metal chips, giving accurate cuts, and producing a cleaner edge than oxy-fuel cutting. Early plasma cutters were large ...
It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material. [1] The precise definition of the term machine tool varies among users, as discussed below. While all machine tools are "machines that help people to make things ...