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Aluminum is the most prominently used heat sink material because of its lower cost. [46] Copper heat sinks are a necessity when higher levels of thermal conductivity are needed. An alternative to all-copper or all-aluminum heat sinks is the joining of aluminum fins to a copper base. [47] Copper heat sinks are die-cast and bound together in plates.
Aluminium–copper alloys (AlCu) are aluminium alloys that consist largely of aluminium (Al) and traces of copper (Cu) as the main alloying elements. Important grades also contain additives of magnesium , iron , nickel and silicon ( AlCu(Mg, Fe, Ni, Si) ), often manganese is also included to increase strength (see aluminium-manganese alloys ).
International Annealed Copper Standard (IACS) pure =1.7×10 −8 Ω•m =58.82×10 6 Ω −1 •m −1. For main article, see: Copper in heat exchangers. The TPRC recommended values are for well annealed 99.999% pure copper with residual electrical resistivity of ρ 0 =0.000851 μΩ⋅cm. TPRC Data Series volume 1 page 81. [8]
Copper vs Aluminum for heat sinks: it is correct that warm copper can be as readily extruded as aluminum, but copper remains malleable (soft) after such extrusion. This is a positive advantage for some applications, but not for the shapes typically used for air-cooled heat-sinks.
Aluminum is also much lighter than copper, offering less mechanical stress on delicate electronic components. Some heat sinks made from aluminum have a copper core as a trade off. The heat sink's contact surface (the base) must be flat and smooth to ensure the best thermal contact with the object needing cooling.
A heat spreader transfers energy as heat from a hotter source to a colder heat sink or heat exchanger. There are two thermodynamic types, passive and active. The most common sort of passive heat spreader is a plate or block of material having high thermal conductivity, such as copper, aluminum, or diamond. An active heat spreader speeds up heat ...