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A fractionating column or fractional column is equipment used in the distillation of liquid mixtures to separate the mixture into its component parts, or fractions, based on their differences in volatility. Fractionating columns are used in small-scale laboratory distillations as well as large-scale industrial distillations.
The McCabe–Thiele method is a technique that is commonly employed in the field of chemical engineering to model the separation of two substances by a distillation column. [ 1 ] [ 2 ] [ 3 ] It uses the fact that the composition at each theoretical tray is completely determined by the mole fraction of one of the two components.
Diagram of a Batch Rectifier. The simplest and most frequently used batch distillation configuration is the batch rectifier, including the alembic and pot still.The batch rectifier consists of a pot (or reboiler), rectifying column, a condenser, some means of splitting off a portion of the condensed vapour (distillate) as reflux, and one or more receivers.
The distillation column is fed with a mixture containing the mole fraction xf of the desired compound. The overhead mixture is a gas or an aerosol which contains the mole fraction xD of the desired compound and the bottom product contains a mixture with the fraction xB of the desired compound.
Industrial distillation [41] [49] is typically performed in large, vertical cylindrical columns known as distillation towers or distillation columns with diameters ranging from about 0.65 to 16 metres (2 ft 2 in to 52 ft 6 in) and heights ranging from about 6 to 90 metres (20 to 295 ft) or more.
In this case the mixture components A and B are separated in the first column through the solvent E (recovered in the second column). Extractive distillation is defined as distillation in the presence of a miscible , high-boiling, relatively non-volatile component, the solvent , that forms no azeotrope with the other components in the mixture.
To design a distillation unit or a similar chemical process, the number of theoretical trays or plates (that is, hypothetical equilibrium stages), N t, required in the process should be determined, taking into account a likely range of feedstock composition and the desired degree of separation of the components in the output fractions.
The condensate is usually withdrawn intermittently having products or cuts of different concentrations. Batch distillation is used when the feed rate is not large enough to justify installation of a continuous distillation unit. It may also be used when the constituents greatly differ in volatility. [8] [9] Figure 1 show the batch distillation ...