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A torsion box consists of two thin layers of material (skins) on either side of a lightweight core, usually a grid of beams. It is designed to resist torsion under an applied load. A hollow core door is probably the most common example of a torsion box (stressed skin) structure. The principle is to use less material more efficiently.
Core material: Material within the door used simply to fill space, provide rigidity and reduce druminess. Hollow-core – Often consists of a lattice or honeycomb made of corrugated cardboard, extruded polystyrene foam, or thin wooden slats. Can also be built with staggered wooden blocks. Hollow-core molded doors are commonly used as interior ...
Hollow core doors are much lighter than solid wood doors, cheaper and are easier to install. However, sound travels more freely through them, which can be a problem if the house is noisy or the occupants desire a lot of privacy. Also, hollow core doors should not be used as doors to the outside because they can more easily be broken open by ...
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An added benefit is that hollow core can be formed if the gas is introduced via holes in the core surface which cause only the surface of the core to harden; the remaining sand is then just dumped out to be used again. [4] For example, a cold-box sand casting core binder is sodium silicate which hardens on exposure to carbon dioxide. [5]
Hollow-core slabs and wall elements without prestressed steel wire can be formed by extruders. The size of these elements will typically range in width from 600 to 2400 mm, in thickness from 150 to 500 mm, and can be delivered in lengths of up to 24 m. [1] The voids of the hollow core can be used as conduit for installations.
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