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The materials to be cut can range from polystyrene, polyethylene, and polyurethane, to high-density or rigid types of foam, such as cellular glass (e.g., Foamglas®). Oscillating saws are used to cut foam rubber .
Foam rubber (also known as cellular rubber, sponge rubber, or expanded rubber) is rubber that has been made with a foaming agent so that its structure is an air-filled matrix. Commercial foam rubber is generally made of synthetic rubber, natural latex, or polyurethane. Latex foam rubber, used in mattresses, is well known for its endurance.
For cut path, most machines give the options of tracing the vectors, cutting outside the vectors, or cutting inside the vectors. The operator determines the center point of the part, clamps the part onto the table, moves the bit directly above the marked center and down to the face of the part, and marks this as the starting point.
Horizontal band knife blades are wider usually 30–60 mm (1.2–2.4 in) wide for foam converting is popular, for leather goods 40–50 mm (1.6–2.0 in) wide blade is popular, 85–110 mm (3.3–4.3 in) width is popular for the tannery splitting band knife. There are other widths depending on the machine manufacturer.
Integral skin foam, also known as self-skin foam, is a type of foam with a high-density skin and a low-density core. It can be formed in an open-mold process or a closed-mold process. In the open-mold process, two reactive components are mixed and poured into an open mold.