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The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...
Metallurgical coal or coking coal [1] is a grade of coal that can be used to produce good-quality coke. Coke is an essential fuel and reactant in the blast furnace process for primary steelmaking. [2] [3] [4] The demand for metallurgical coal is highly coupled to the demand for steel. Primary steelmaking companies often have a division that ...
The rank of coal is correlated with its geologic history, as described in Hilt's law. In the ASTM system, any coal with more than 69% fixed carbon is classified by its content of carbon and volatiles. Coal with less than 69% fixed carbon is classified by its heating value. Volatiles and carbon are on a dry mineral free base; heating value is ...
Coking is the process of heating coal in the absence of oxygen to a temperature above 600 °C (1,112 °F) to drive off the volatile components of the raw coal, leaving behind a hard, strong, porous material with a high carbon content called coke. Coke is predominantly carbon.
A coking factory or a coking plant is where coke and manufactured gas are synthesized from coal using a dry distillation process. The volatile components of the pyrolyzed coal, released by heating to a temperature of between 900°C and 1,400 °C, are generally drawn off and recovered. There are also coking plants where the released components ...
Coke Strength after Reaction (CSR) refers to coke "hot" strength, generally a quality reference in a simulated reaction condition in an industrial blast furnace.The test is based on a procedure developed by Nippon Steel Corp in the 1970s as an attempt to get an indication of coke performance and is used widely throughout the world since then.
Coal blending is the process of mixing coals after coal has been mined to achieve quality attributes that are desirable for the coal’s intended application (e.g. steam generation, coking). [1] The quality attributes that are most important in blending will differ from one mine site to another and also depend on how the coal seams vary in ...
As of 2020, coking coal in the U.S. sold for about $127/short ton, compared with $50.05/short ton for bituminous coal generally. The cost of coking coal is about 3.5 times as high as the cost of coal used for electrical power (which includes lower ranks of coal, such sub-bituminous coal and lignite, as well as noncoking bituminous coal.) [20]